Subaru Outback (BR): General Description of Brakes

A: SPECIFICATION

NOTE: Refer to "PB" section for parking brake specifications. <Ref. to PB-2, SPECIFICATION, General Description.>

B: COMPONENT

1. FRONT DISC BRAKE

1. 16-inch type
2. 17-inch type

1. Caliper body
2. Air bleeder screw
3. Guide pin (black)
4. Pin boot
5. Piston seal
6. Piston
7. Piston boot
8. Bushing
9. Lock pin (silver)
10. Support
11. Pad clip upper
12. Pad clip lower
13. Outer shim
14. Inner shim
15. Pad (outside)
16. Pad (inside)
17. Disc rotor
18. Disc cover

Tightening torque: N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 27 (2.75, 19.9)
T3: 120 (12.24, 88.5)

2. REAR DISC BRAKE

1. Caliper body
2. Air bleeder screw
3. Guide pin (black)
4. Pin boot
5. Piston seal
6. Piston
7. Piston boot
8. Support
9. Lock pin (silver)
10. Bushing
11. Pad clip
12. Outer shim
13. Inner shim
14. Inner pad
15. Outer pad
16. Shim
17. Back plate
18. Retainer
19. Wave washer
20. Lever
21. Parking brake shoe (secondary)
22. Strut spring
23. Strut
24. Shoe guide plate
25. Secondary shoe return spring
26. Primary shoe return spring
27. Adjusting screw
28. Shoe hold-down cup
29. Shoe hold-down spring
30. Adjusting spring
31. Parking brake shoe (primary)
32. Shoe hold-down pin
33. Disc rotor (ventilated type)
34. Adjusting hole cover
35. Disc rotor (solid type)

Tightening torque: N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 27 (2.75, 19.9)
T3: 66 (6.73, 48.7)

3. MASTER CYLINDER

1. Cap
2. Filter
3. Reservoir tank
4. Seal
5. Pin
6. Cylinder body ASSY
7. Bracket
8. Seal sub ASSY
9. Level sensor

Tightening torque:N*m (kgf-m, ft-lb)
T: 13 (1.33, 9.6)

4. FRONT BRAKE PIPES AND HOSES

1. Front brake pipe ASSY
2. Two-way connector
3. Front brake hose RH/LH
4. Clamp
5. Gasket
6. VDC control module and hydraulic control unit (VDCCM&H/U)
7. Bracket
8. Master cylinder

Tightening torque:N*m (kgf-m, ft-lb)
T1: 15 (1.53, 11.1)
T2: 18 (1.84, 13.3)
T3: 19 ( 1.94, 14.0)
T4: 33 (3.36, 24.3)

5. CENTER AND REAR BRAKE PIPES AND HOSES

1. Center brake pipe ASSY
2. Connector
3. Rear brake pipe ASSY
4. Rear brake hose RH
5. Rear brake hose LH
6. Clamp
7. Gasket
8. Bracket

Tightening torque:N*m (kgf-m, ft-lb)
T1: 15 (1.53, 11.1)
T2: 18 (1.84, 13.3)
T3: 33 (3.36, 24.3)

6. BRAKE BOOSTER

1. Brake booster

Tightening torque:N*m (kgf-m, ft-lb)
T: 18 (1.84, 13.3)

7. BRAKE PEDAL

• AT model

1. Brake pedal ASSY
2. Stop light switch
3. Brake pedal pad
4. Snap pin
5. Clevis pin

Tightening torque:N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 18 (1.84, 13.3)

• MT model

1. Clutch pedal
2. Clutch pedal pad
3. Brake pedal
4. Brake pedal pad
5. Stopper
6. Spacer
7. Bushing
8. Torsion spring
9. Assist bushing
10. Torsion spring bushing
11. Clevis pin
12. Snap pin
13. Bushing A
14. Assist spring
15. Clevis pin
16. Master cylinder ASSY
17. Clip
18. Clutch switch (clutch start)
19. Stop & brake switch
20. Clutch switch (cruise control)
21. Pedal bracket
22. Sensor harness
23. Band

Tightening torque:N*m (kgf-m, ft-lb)
T1: 8 (0.82, 5.9)
T2: 18 (1.84, 13.3)
T3: 30 (3.06, 22.1)

C: CAUTION

• Wear appropriate work clothing, including a helmet, protective goggles and protective shoes when performing any work.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation, disassembly and replacement.
• Use SUBARU genuine grease etc. or equivalent. Do not mix grease etc. of different grades or manufacturers.
• Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth between the part and the vise.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.

D: PREPARATION TOOL

1. GENERAL TOOL

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