Subaru Outback (BR): Converter Case
A: REMOVAL
1) Remove the transmission assembly from the vehicle. <Ref. to CVT-55, REMOVAL, Automatic Transmission Assembly.>
2) Remove the air breather hose. <Ref. to CVT-132, REMOVAL, Air Breather Hose.>
3) Remove the oil pan and control valve body. <Ref. to CVT-111, REMOVAL, Control Valve Body.>
4) Remove the transmission harness. <Ref. to CVT-121, REMOVAL, Transmission Harness.>
5) Remove the secondary pressure sensor. <Ref. to CVT-109, REMOVAL, Secondary Pressure Sensor.>
6) Remove the primary speed sensor. <Ref. to CVT-105, REMOVAL, Primary Speed Sensor.>
7) Remove the extension case. <Ref. to CVT-138, REMOVAL, Extension Case.>
8) Remove the rear drive shaft. <Ref. to CVT-141, REMOVAL, Rear Drive Shaft.>
9) Remove the transfer clutch assembly. <Ref. to CVT-146, REMOVAL, Transfer Clutch.>
10) Remove the transfer reduction driven gear assembly. <Ref. to CVT-158, REMOVAL, Transfer Reduction Driven Gear.>
11) Remove the intermediate case. <Ref. to CVT-165, REMOVAL, Intermediate Case.>
12) Remove the forward clutch assembly. <Ref. to CVT-180, REMOVAL, Forward Clutch Assembly.>
13) Remove the transmission case. <Ref. to CVT-211, REMOVAL, Transmission Case.>
14) Remove the primary pulley, secondary pulley and variator chain. <Ref. to CVT-226, REMOVAL, Primary Pulley and Secondary Pulley.>
15) Remove the drive pinion shaft assembly. <Ref. to CVT-242, REMOVAL, Drive Pinion Shaft Assembly.>
16) Remove the front differential assembly. <Ref. to CVT-263, REMOVAL, Front Differential Assembly.>
17) Remove the converter case cover. <Ref. to CVT-289, REMOVAL, Converter Case Cover.>
18) Remove the front reduction drive gear and front reduction driven gear. <Ref. to CVT-297, REMOVAL, Front Reduction Drive Gear.>
B: INSTALLATION
1) Install the front reduction drive gear and front reduction driven gear. <Ref. to CVT-298, INSTALLATION, Front Reduction Drive Gear.>
2) Install the converter case cover. <Ref. to CVT-291, INSTALLATION, Converter Case Cover.>
3) Install the front differential assembly. <Ref. to CVT-264, INSTALLATION, Front Differential Assembly.>
4) Install the drive pinion shaft assembly. <Ref. to CVT-244, INSTALLATION, Drive Pinion Shaft Assembly.>
5) Install the primary pulley, secondary pulley and steel chain. <Ref. to CVT-230, INSTALLATION, Primary Pulley and Secondary Pulley.>
6) Install the transmission case. <Ref. to CVT-213, INSTALLATION, Transmission Case.>
7) Install the forward clutch assembly. <Ref. to CVT-181, INSTALLATION, Forward Clutch Assembly.>
8) Install the intermediate case. <Ref. to CVT-166, INSTALLATION, Intermediate Case.>
9) Install the transfer reduction driven gear. <Ref. to CVT-158, INSTALLATION, Transfer Reduction Driven Gear.>
10) Install the transfer clutch assembly. <Ref. to CVT-147, INSTALLATION, Transfer Clutch.>
11) Install the rear drive shaft. <Ref. to CVT-141, INSTALLATION, Rear Drive Shaft.>
12) Install the extension case. <Ref. to CVT-138, INSTALLATION, Extension Case.>
13) Install the primary speed sensor. <Ref. to CVT-105, INSTALLATION, Primary Speed Sensor.>
14) Install the secondary pressure sensor. <Ref. to CVT-109, INSTALLATION, Secondary Pressure Sensor.>
15) Install the transmission harness. <Ref. to CVT-123, INSTALLATION, Transmission Harness.>
16) Install the control valve body and oil pan. <Ref. to CVT-115, INSTALLATION, Control Valve Body.>
17) Install the air breather hose. <Ref. to CVT-132, INSTALLATION, Air Breather Hose.>
18) Install the transmission assembly to the vehicle. <Ref. to CVT-70, INSTALLATION, Automatic Transmission Assembly.>
C: DISASSEMBLY
1) Remove the transmission hanger and transmission radio ground cord.
2) Remove the oil drain plug and overflow drain plug. <Ref. to CVT-42, REPLACEMENT, Differential Gear Oil.>
3) Remove all plugs.
D: ASSEMBLY
1) Install the oil drain plug and overflow drain plug.
NOTE: Overflow plug of differential gear oil is temporarily attached.
2) Install all plugs.
NOTE: Use new O-rings.
Tightening torque: 25 N*m (2.5 kgf-m, 18.4 ft-lb)
3) Install the transmission hanger and transmission radio ground cord.
Tightening torque: 41 N*m (4.2 kgf-m, 30.2 ft-lb)
- Install within the range of 30º approximately.
E: INSPECTION
- Check for leakage of CVTF from the connection between converter case and transmission case.
- Check there is no damage or cracks on the converter case.
F: ADJUSTMENT
When replacing the converter case cover, select the following shims.
- Select the shim for front reduction drive gear. <Ref. to CVT-302, ADJUSTMENT, Front Reduction Drive Gear.>
- Select the shim for front reduction driven gear. <Ref. to CVT-311, ADJUSTMENT, Front Reduction Driven Gear.>
- Select shims for primary pulley. <Ref. to CVT-236, ADJUSTMENT, Primary Pulley and Secondary Pulley.>
Diagnostics with Phenomenon
A: INSPECTION
READ NEXT:
Basic Diagnostic Procedure of Continuously Variable Transmission
A: PROCEDURE
Check List for Interview
A: CHECK
Check the following items when a problem has occurred.
NOTE: Use copies of this page for interviewing customers.
General Description
A: CAUTI
Continuously Variable Transmission - List of Diagnostic Trouble Code (DTC)
A: LIST
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
A: DTC P0705 TRANSMISSION RANGE SENSOR CIRCUIT (PRNDL INPUT)
DTC DETECTING CONDITION:
Inhibitor switch is faulty.
A
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